Case Study: HPU For Leading UK Waste Management Provider
Case Study: Advanced Hydraulic Power Unit for a Leading UK Waste Management Provider
Project Overview
Over the past few months, our projects and engineering team have been collaborating on a new solution for one of the UK’s largest waste management service providers.
The client required a high-performance hydraulic power unit (HPU) to integrate into their waste compacting process.
This HPU plays a critical role in the system by driving a bogie cylinder that precisely positions a container ready for it to be filled with waste. Once aligned, clamps secure the container while waste is directed through a chute, ready for compaction.
How It Works
Once the container is secured, the main hydraulic cylinder operates in a continuous forward and backward motion, compacting waste into the container. Upon completing a full cycle, the clamps are released, and the bogie cylinder transports the container to the unload area. Each cycle compacts a colossal 11 to 13 tonnes of waste into the container, demonstrating the system’s immense efficiency and power.
Full Project Involvement
For this project, we not only managed the design and build phases but also oversaw the testing and installation process to ensure every detail met our high standards. We take great pride in every job we’re involved in. However, it’s always extra special to involved in projects from design right through to commissioning.
We used a range of products from our market-leading brands, HYDAC and Bosch Rexroth, which are globally renowned for their quality and performance in fluid power systems. These trusted components played a key role in delivering a solution that met the client’s expectations.
Next Steps: Final Commissioning
Our engineers have been on site to complete installation and commissioning ensuring that the system is fully operational and ready for long-term use at the plant. This project once again demonstrates our ability to provide custom fluid power solutions for almost any industry. By using cutting edge products combined with our expert engineering, we delivered a robust, high-performance system that meets the demanding requirements of our client’s waste compacting operations.
Partner With Us For Your Next Project
Whether it’s a new project requiring system design, build, and installation, or you’re simply in need of high-quality components, our experienced team is here to help. We have a proven track record of helping companies across an array of industries.
To discuss your specific needs, contact us at enquiries@hyquip.co.uk or call 01204 699959, and our experts will work with you to identify the right solution for you.
Technical Specifications
Main & Bogie System
Electric Motor: 45KW
Hydraulic Pump: Bosch Rexroth Internal Tandem Gear Pump
Flow Rate: 280 LPM
Working Pressure: 160 Bar
Custom-Built Manifold: Housing all essential flow, pressure, and control valves
Directional Control Valves: Bosch Rexroth CETOP 7 & CETOP 10
Pressure Switches: Bosch Rexroth HED for decompression
Filtration System: HYDAC 10-micron filter
Clamp System
Hydraulic Pump: Bosch Rexroth External Gear Pump
Flow Rate: 8 LPM
Working Pressure: 135 Bar
Directional Control Valves: Bosch Rexroth CETOP 3
Pressure Switches: Bosch Rexroth HED for clamp activation
Relief & Check Valves: Bosch Rexroth CETOP 3
Filtration System: HYDAC 10-micron return line & 125-micron suction filters
